Canned Rosogulla
Uploaded on : August 2019
Introduction
Rosogolla is a very delicious Indian sweet preparation. It is a product made out from fresh cow's milk and crystalised sugar. Besides being delicious, rosogolla is nutritious also.
Market Potential
Rosogolla is very popular especially in West Bengal, Bihar and North India. Its popularity is also growing up in South India. Canned rosogolla has more demand because it is more hygienically prepared and have longer shelf life. Besides, transportation is also easier in canned form. Now the product is being exported also.
Basis and Presumptions
• The scheme is based on a single shift per day and 300 working days per annum.
• It is presumed that from the 3rd year of operations onwards, the unit will achieve its maximum capacity utilisation.
• The rate of interest has been taken at 15% p.a. on an average both for fixed investment and working capital.
• It is assumed that recovery of chhanna from milk will be 17%.
• The rates quoted in respect of salary and wages for skilled workers and others are the minimum rates in the State/ neighbouring States.
Implementation Schedule
The approximate time required for various activities is given below. However, it may vary from place to place depending upon the local circumstances and upon the enthusiasm of the entrepreneur:
(a) Hiring of building 7 days
(b) Registration as SSI 7 days
(c) Preparation of 1 month project report
(d) Availability of finance 3 months
(e) Machinery procurement, 6 months erection, commissioning, trial run, etc.
Technical Aspects
Process of Manufacture
The preparation and preservation of rosogolla involve the following steps:—
(a) Preparation of chhanna.
(b) Mixing and kneading of chhanna.
(c) Preparation of sugar syrup.
(d) Cooking of raw rosogolla.
(e) Preparation of final product.
(f) Canning of rosogolla.
Preparation of Chhanna
Heat the milk in a frying pan on a medium fire and bring it to boil. Stir continuously so that scum does not form. Remove the pan from the fire and slowly add citric acid solution or the lime juice stirring the milk all the time. Stop addition of citric acid solution/lime juice as soon as the milk starts curdling. Drain as quickly as possible the watery portion or whey on a piece of muslin cloth by suitably manipulating the filtering cloth. The four ends of the filtering cloth are tied in the form of a bag and immersed in cold water for about 10-15 minutes so as to cool the contents. Remove the cloth bag and drain all the whey by gently squeezing and pressing the bag. The residual material inside the bag is called “CHHANNA”. The chhanna should not be very wet and should have the consistency of soft wheat dough.
Mixing and Kneading
Mix the chhanna well and knead it thoroughly so that it becomes soft and smooth, small round balls of about 1/2- 3/4" diameter are prepared from this chhanna.
Sugar Syrup
Sugar syrups of 60º Brix and 50º Brix are prepared. The syrup of 60º Brix is used for first step of cooking and of 50º Brix for the final suspension of the prepared rosogolla.
Cooking of Raw Rosogolla
The syrup of 60º Brix is boiled and raw rosogolla are immersed for 15-20 minutes turning slowly with perforated laddle till the syrup is sufficiently thick.
Preparation of Final Product
Remove the cooked rosogolla, drain and immerse in the 50º Brix syrup, flavour the final product with rose or any other essence.
Canning
Fill the prepared rosogolla in sterilised can (22 to 25 rosogolla in A-2½ can size). The inner space is filled with 50º Brix syrup. The cans are immediately sealed with a can sealer. The sealed cans are processed in pressure cooker at 15 lbs pressure for 15 minutes. Cool the cans in cold water.
Quality |
Mandatory |
PFA Regulations |
Control and Standards |
Optional |
IS 4079:1967 |
Motive Power
15 H.P. Production Capacity 6 lakhs cans of A-2½ size per annum of the value of Rs 3.18 crores.
Pollution Control
There are no major pollution control requirement for the unit. However, no objection certificate may be obtained from the concerned State Pollution Control Board.
Energy Conservation
Proper insulation may be done to avoid heat loss in heating equipments.
Financial Aspects
Fixed Capital
Land and Building |
Amount (In Rs.) |
Rented building including processing Hall, Godown for finished products, fitted with fly proof doors and windows-500 sq mtr. @ Rs 20 per sq mtr. |
10,000 |
Machinery and Equipments
Sl. No. |
Description |
Qty. |
Amount (In Rs.) |
1. |
Stainless Steel tank 1000 litre |
6 Nos. |
1,50,000 |
2. |
Stainless Steel steam Jacketted tank tilting type-cap. 50 gallons |
4 Nos. |
2,00,000 |
3. |
Plate Heat Exchanger |
1 set |
60,000 |
4. |
Boiler |
1 No. |
1,25,000 |
5. |
Milk weighing balance |
1 No. |
10,000 |
6. |
Kneader |
2 No. |
1,00,000 |
7. |
Water Treatment Plant |
1 No. |
50,000 |
8. |
Working tables with Al top |
6 No. |
36,000 |
9. |
Canning retorts with dial thermometer, pressure gauge safety valve |
2 No. |
50,000 |
10. |
Crates for canning retorts |
6 No. |
48,000 |
11. |
Can reformer for reforming flattened can body |
1 No. |
50,000 |
12. |
Flanger with one change plate |
1 No. |
52,000 |
13. |
Flanger rectifier |
1 No. |
20,000 |
14. |
Semi automatic can sealer |
1 No. |
85,000 |
15. |
Can embossing machine |
1 No. |
15,000 |
16. |
Concrete tank lined with tiles 8' × 8' × 4' |
1 No. |
20,000 |
17. |
Testing Equipment |
L.S. |
50,000 |
Total |
11,21,000 |
||
Electrification and Installation Charges @ 10% cost of Machinery and Equipment |
1,12,100 |
||
Office Furniture and Equipments |
50,000 |
||
Total |
12,83,100 |
||
Pre-operative Expenses |
50,000 |
||
Total Fixed Capital |
13,33,100 |
||
Financial Analysis
Cost of Production (Per annum) |
Amount (In Rs.) |
Total recurring cost |
2,79,19,200 |
Depreciation on machinery @ 10 percent |
1,23,310 |
Depreciation on furniture @ 20 percent |
10,000 |
Interest on total investment @ 15 percent |
8,97,945 |
Total |
2,89,50,455 |
Turn-over (per annum) |
Total (In Rs.) |
Canned rosogolla 6,00,000 cans @ Rs. 53/cans |
3,18,00,000 |
• Net Profit (per annum) Rs. 28,49,545
• Net Profit Ratio 9.8%
• Rate of Return 47.6%
Break-even Point
Fixed Cost (per annum) |
Amount (In Rs) |
Depreciation on machinery and equipments |
1,23,310 |
Depreciation on furniture |
10,000 |
Rent |
1,20,000 |
40% of other expenses |
67,200 |
40% of Salary and Wages |
1,68,000 |
Interest on total investment |
8,97,945 |
Total |
13,86,455 |
B.E.P. = 1386455 × 100 1386455 + 2849545
= 1386455 × 100 4236000
= 33 (%)
Addresses of Machinery and Equipment Suppliers
• M/s. B. Sen Berry and Co. 65/11, Rohtak Road, New Delhi-110 005
• M/s. SSP Pvt. Ltd. 19 DLF Industrial Area - II, 13/4 - Mathura Road, Faridabad - 121 003
Source
Ministry of Micro, Small & Medium Enterprises
Government of India
Nirman Bhavan, New Delhi - 110011
For further information please contact
Information Manager
TIMEIS Project
E-mail: timeis@ficci.com
