Surgical Dresses (Doctor's Dress)
| Product Code |
264104005 |
| Quality and Standards |
N.A. |
| Production Capacity |
Qty. : 6.00 Lakh Pcs. (per annum)
Value : Rs. 68.00 Lakhs |
| Uploaded on |
August 2007 |
Introduction
Wearing of suitable dresses in hospitals and health clubs by the Doctor and supporting staffs has been accorded a very high priority by the hospital administration in order to identify the different personnels and also to keep some decorum. The great difficulty in washing and wearing the dresses one after another surgical operations by the Hospital Administrations, coupled with chances of transferring the germs from one to another has lead to usage of disposable garments.
Surgical dresses can be made from white bleached, deep dyed cotton twill fabric and non-woven fabric of suitable quality. These are worn over the normal dresses during performing work. There is exclusive dress meant for surgical operation which can be worn and thrown after each operation. These dresses are made from non-woven textile fabrics of suitable quality. Advantages of using non-woven fabrics for the manufacture of surgical dresses are light in weight, cheaper and available in many colours etc.
Market Potential
Healthcare textiles have well established market in the developed countries where the people are conscious of the risks posed to the healthcare workers, especially from blood borne diseases. Massive growth in population in developing countries and rising standard of living has helped in creating a vast potential for healthcare textiles units. Among various hospital garments, Non woven disposable garments has distinct demand in domestic and international market due to its various advantages.
Basis and Presumptions
Building is considered of Own . This project is based on single shift basis and 300 working days in a year. Cost of machinery and equipment indicated refers to particular make and approximate to those prevailing at the time preparation of this project. Cost of installation and electrification is taken @ 10% of cost of machinery and equipment. Non refundable deposits, project report cost, trial production, security deposits with electricity board are classified under pre-operative expenses. Depreciation has been considered as 10% on plant and machinery and 20% on office furniture and fixture. Interest on capital investment has been taken @13% per annum.
Implementation Schedule
Name of Activity |
Period |
| Selection of site/working shed |
1 month |
| Preparation of feasibility report |
1 month |
| Registration with Commissioner of Industries/DIC |
1 month |
| Arrangement of finance (Term loan and working capital) |
3 months |
| Procurement of machinery and equipment |
1 month |
| Plant erection and electrification |
2 weeks |
| Arrangement of raw material including packaging material |
1 month |
| Miscellaneous works like power/water connection etc. |
2 months |
Technical Aspects
Process of Manufacture
Raw materials like non woven fabric, rib cloth, velcro are checked for their quality. After checking, fabric is kept in layers on cutting table and cutting patterns are marked by chalk. Cutting of different panels is carried out by cutting machine. Cuffs made of rib cloth are attached at sleeves in order to provide elasticity at cuff portion of operation and nurses gown. Whole garment is made by skilled tailors. Finally, velcros are attached at requisite places. Individual pieces of garments and made ups are checked for its exact measurement, trimmed, ironed and packed as single pieces of gowns. For surgeon hood, face masks caps, a set of 12 pieces are packed in printed polythene bags for proper identification.
For manufacture of caps and face masks, fabric pieces are cut in desired shape as per the sizes and made into surgeon hood, caps and masks by stitching. Two side portions of face masks are stitched with plastic stifner card of required size. Four and two pieces of cord made out of unutilised pieces of non woven (cutting refuse) fabric is also attached at the respective side portions of the surgeon hood and face masks for the purpose of tying on the face.
Quality Control and Standards
No specification for this product is available. However, entrepreneurs are required to ensure good quality of raw material to be purchased, maintenance of machines etc.
Production Capacity (per annum)
Particular of Dresses |
Qty. |
| Operation Gown |
75000 |
| Nurses Gown |
75000 |
| Surgeon Hood |
150000 |
| Nurses cap |
100000 |
| Face Mask (3 layered) |
100000 |
| Face Mask (4 layered) |
100000 |
| Total |
600000 |
Motive Power
Power requirement to run this industry will be 9 HP.
Pollution Control
This industry does not involve in generation of pollution.
Energy Conservation
Power requirement is very low, even then energy can be saved by proper house keeping.
Financial Aspects
Fixed Capital
| Land and Building |
| Land 200sq.mt. @ Rs. 3000p.s.m. Amounting Rs 600000.00 |
| Building Area |
| Factory shed |
100 sq. mt. |
| Store (Raw material) |
25 sq. mt. |
| Store (Finished goods) |
50 sq. mt. |
| Office etc. |
25 sq. mt. |
| Total Covered Area |
100 sq. mt. |
| Total Construction Cost @ Rs. 4000/sq.mt. |
400000.00 |
| Total Investment in land and Building |
1000000.00 |
Machinery and Equipments
Description |
No. |
Rate (Rs.) |
Amount (Rs.) |
| Fabric cutting machine |
1 |
80000 |
80000 |
| Singer model SNLS machine |
8 |
9000 |
72000 |
| Electric Iron |
4 |
1800 |
7200 |
| Personal Computer |
1 |
70000 |
70000 |
| Miscellaneous items |
LS |
20000 |
20000 |
| Total |
|
|
194000 |
Other Fixed Assets |
(Rs.) |
| Erection and installation |
10000 |
| Office furniture |
50000 |
| Pre-operative expenses |
20000 |
| Total |
80000 |
| Total Fixed Capital |
1274000 |
Working Capital (per month)
Designation |
Nos. |
Salary (Rs.) |
Amount (Rs.) |
| Manager |
1 |
8000 |
8000 |
| Cutting Master |
1 |
7000 |
7000 |
| Skilled workers |
8 |
4800 |
38400 |
| Semi-skilled workers |
6 |
3800 |
22800 |
| Clerk/Typist |
1 |
5000 |
5000 |
| Helpers |
3 |
3500 |
10500 |
| Peons |
1 |
4000 |
4000 |
| Total |
95700 |
| Perquisites @ 22% |
21054 |
| G. Total |
116754 |
Raw Material
Description |
Unit |
Qty. |
Rate (Rs.) |
Amount (Rs.) |
| Non-woven fabric (30 GSM) |
Mts |
4500 |
15 |
67500 |
| Non-woven fabric (60 GSM) |
Mts |
20000 |
24 |
480000 |
| Rib knitted cloth |
Kgs |
25 |
170 |
4250 |
| Velcro |
LS |
|
|
2400 |
| Plastic Film |
LS |
|
|
2400 |
| Polyester sewing thread |
LS |
|
|
4800 |
| Total |
564450 |
Utilities |
(Rs.) |
| Electricity Bill |
5000 |
| Total |
5000 |
Other Contingent Expenses (per month) |
(Rs.) |
| Postage/Stationery |
1000 |
| Repairs and maintenance |
2000 |
| Transport/travelling charges |
2000 |
| Insurance |
200 |
| Miscellaneous |
5000 |
| Total |
10200 |
| Total Recurring Expenditure (per month) |
696404 |
| Total Working Capital (for 2months) |
1392808 |
Total Capital Investment
| |
(Rs. in Lakhs) |
| Land Machinery and Equipments |
1274000 |
| Working Capital (for 2 months) |
1392808 |
| Total |
2666808 |
Machinery Utilisation
Capacity utilisation is con sidered as 75% of installed capacity.
Financial Analysis
Cost of Production (per year) |
(Rs.) |
| Recurring expenses |
8356848 |
| Depreciation on machinery @ 10% |
19400 |
| Depreciation on Building @ 5 % |
50000 |
| Depreciation on office furniture @ 20% |
10000 |
| Interest on total investment @ 13% |
346685.04 |
| Total |
8782933 |
Turnover (per year)
Turnover (per year) |
Qty. (pcs.) |
Rate/pcs. |
Amount (Rs.) |
| Doctor's Gown |
75000 |
54 |
4050000 |
| Nurse's Gown |
75000 |
50 |
3750000 |
| Surgeon Hood |
150000 |
5.5 |
825000 |
| Nurses cap |
100000 |
3.8 |
380000 |
| Face Mask (4 layered) |
100000 |
2.6 |
260000c |
| Face Mask (3 layered) |
100000 |
2.2 |
220000 |
| Total |
9485000 |
| Net Profit (per year) |
702067 |
| Net Profit Ratio (Net profit/ Turnover per year) |
7.4 |
| Rate of Return on Investment (Net Profit/Total Capital Investment) |
26.33 |
Break-even Point
Fixed Cost |
(Rs.) |
| Depreciation on Machine & Equipments |
19400 |
| Depreciation on Building |
50000 |
| Interest on capital investment |
346685.04 |
| 40% of wages of staff and labour |
560419.2 |
| Insurance |
200 |
| Total |
1024704.24 |
| B.E.P. |
FC × 100
---------------
FC + Profit
= 59.34 |
Addresses of Machinery and Equipment Suppliers
- M/s. Technik India (Apparel) Private Limited
74-E, First Floor,
Southern Wing,
Mount Road,
Guindy,
Chennai-600 032
- M/s. Industrial Sewing Systems
19, First Floor,
Jawaharlal Nehru Salai,
Ambal Nagar,
Ekkaduthangal,
Chennai-600 097
- M/s. Apparel and Leather Technics Limited
Kaikondanahalli,
Sarjapur Road,
Near Bellandur Gate,
Carmelram Post,
Bangalore-560 035
- M/s. Apparels and Leather Technics Limited
B-283, Okhla Industrial Area,
Phase-I,
New Delhi-110 020
Raw Material Suppliers
- M/s. Paree Trading Company
No. 33, Kasi Chetty Street,
Chennai-600 079
- M/s. Thahar Brothers
No. 73, Devaraja Mudali Street,
Chennai-600 003
Sewing Thread/Elastic Tapes
- M/s. Vardhman Spinning and
General Mills Ltd.
Chandigarh Road,
Ludhiana.
- M/s. Coats India Ltd.
144, M.G. Road,
Bangalore.
- M/s. Modi Threads Ltd.
Modi Nagar,
Uttar Pardesh.
- M/s. D.P. Elastics
3784, Nai Basti,
Pahadi Dheeraj, Delhi.
- M/s. Techno-Elastics
877, East Park Road,
Karol Bagh, New Delhi.
- M/s. M.D.R. Tapes Pvt. Ltd.
120, Pocket E-15,
Sector-8,Rohini,
New Delhi
For further information please contact
Information Manager
TIMEIS Project
E-mail: timeis@ficci.com
