A Process for the Production of Distilled Zinc Dust

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Type of Technology

Indigenous


Area of Technology

Materials and Material Science


Brief Description

Zinc ingots are charged into a gas/oil fired furnace and the molten zinc vaporised at 1050°C. the zinc vapours are conducted to consider where they are shock cooled with a stream of Nitrogen. While zinc dust collects in the condenser, the nitrogen is passed through a cyclone and bag filter. Nitrogen can be recirculated or let out.


Major raw materials

Zinc, fuel oil, nitrogen


Major Plant Equipment/Machinery

Zinc melting furnace; Power saw; condensers; cyclones.


Area of Application

Minerals, Metals and Materials


Applications

Zinc rich paints hydrosulphite industry, chemical reagent in various processes; Silver-zinc batteries; Spray Galvanising; Sherardizing/Peen plating;Pesticides; Special grease formulations.


Status of Development

The process has been developed both on bench and semi -pilot plant scale.


Ecological/Environmental Impact

Pollution free flue gas exhaust system in the kiln should be provided.


Patenting details

Patent filed


Technology Transfer Assistance Offered

  • Process know-how
  • Details of the equipment
  • Plant lay-out
  • Quality assurance methods. Assistance in setting up the plant and separate terms

Additional Information

A plant with 300 tpa capacity costs Rs. 250 lakhs. ROI is 35% at a selling prices of Rs.60,000/- per tonne.


For further information please contact :

Director
National Metallurgical Laboratory
Jamshedpur-831 007, India